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The poles are crafted by pouring concrete into molds reinforced with pre-stressed steel wires, followed by a process of compacting and curing. The entire production cycle takes a few hours, depending on the surrounding conditions
Molds are carefully cleaned and prepared to ensure smooth casting. Proper alignment is checked to avoid any defects in the poles.
Pre-stressed steel wires are fixed within the mold to provide the necessary reinforcement and strength for the poles.
A specific mix of high-quality concrete is prepared, ensuring the right consistency for the poles' durability and strength.
The prepared concrete is poured into the molds, fully encapsulating the prestressed wires to form the base structure of the poles.
The concrete is compacted to remove air pockets and ensure a dense, uniform structure, contributing to the pole's strength and stability.
Steam is generated in a controlled environment to accelerate the curing process and ensure the concrete hardens correctly.
The poles are subjected to a steam curing process, which helps the concrete achieve its optimal strength more quickly and uniformly.
After curing, the molds are carefully prepared for release, ensuring that the poles are removed without any damage.
The poles are lifted from the molds using appropriate equipment to ensure safe handling.
The poles are then placed in a water curing area, where they continue to cure under controlled conditions, further enhancing their strength.
Once fully cured, the poles are stored in a designated area for final inspection and quality control
Finally, the poles are prepared for delivery, ensuring that they are securely packed and ready to be transported to their destination.
This detailed process ensures the production of high-quality PSCC and spun poles that meet industry standards for strength, durability, and reliability.